Operational Research in Engineering Sciences

Journal DOI: https://doi.org/10.31181/oresta190101s

(A Journal of Management and Engineering) ISSN 2620-1607 | ISSN 2620-1747 |

Single-Digit time: Toward a Quick Change-over Process with The SMED method using The Vision System

Hendi Herlambang,
Industrial Engineering Department, University Mercu Buana, Jakarta, Indonesia
Zulfa Fitri Ikatrinasari,
Industrial Engineering Department, University Mercu Buana, Jakarta, Indonesia
Kosasih Kosasih,
Industrial Engineering Department, University Mercu Buana, Jakarta, Indonesia

Abstract

Increasing the speed of the product change-over process is critical by implementing the Single Minute Exchange of Dies (SMED) effectively. The smallest activity variation between operators, activity speed, and process accuracy are identified research targets. This research was developed in the electronic component industry, where the Define-Measure-Analyze-Improve-Control (DMAIC) and Hierarchy Task Analysis (HTA) methods can describe the most crucial and key activities. Therefore, it takes accuracy and reliability between operators to carry out this activity. This paper presents the acceleration of the product change-over process by developing an automated non-contact inspection method in the assembly area using a vision system. The results of the study illustrate that the change-over process can be carried out in single-digit minutes (7 minutes), or reduced by 81%, and the speed of change-over activities between operators is the same.

Keywords
SMED, Vision System, Automation, Inspection, Capability process, Eletronics component..

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SCImago Journal & Country Rank

CiteScore for Management Science and Operations Research

8.1
2021CiteScore
 
 
89th percentile
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CiteScore for Engineering (miscellaneous)

8.1
2021CiteScore
 
 
93rd percentile
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